Semi-automatic modular assembly line with fully automatic oiling, greasing, and epilam treatment. For components and movements on both sides – caliber-independent.
Semi-automatic modular assembly line with fully automatic oiling, greasing, and epilam treatment. For components and movements on both sides – caliber-independent. Ideal for repair centers and CPO overhauls.
WHY?
The traditional and sequential assembly is becoming increasingly difficult due to the shortage of skilled workers. Traditional assemblies are too slow, and manual oiling and greasing are too imprecise. Quality control is laborious, and the time lost for additional repairs is significant. With conventional automatic lines, switching to new movements is expensive and cumbersome.
GOAL:
We lead you into the future with new technologies such as AI, vision, RFID, and modern PLC. Guaranteed high efficiency increase even with semi-skilled workers. With highly precise positioning and oil, grease robots. Precise fully automatic oiling and greasing, including Epilam (3 nano mm3 per oil point, repeatable). Depending on the complexity, up to 30,000 different movements can be assembled with 5 people (8 hours of working time). Also suitable for manufacturing assemblies.
The automatic oil unit can also be created as a standalone unit (series production) or integrated into the assembly line.
Services:
We offer you:
- Individual solutions
- Numerous options not mentioned
- Highly qualified cooperation partners such as:
- Engineers
- PLC programmers
- Robot programmers
- Graphic and technical support for the preparation of assembly instructions
New calibres for the assembly line:
Thanks to automated software and AI and vision programs, combined with deep e-learning, new calibres can be integrated very quickly.
Assembly Line Facts
Modular design.
2, 4, 6 assembly stations.
1 or 2 regulation places
Touchscreens with assembly instructions, depending on the caliber currently being assembled
Touch Screens with
assembly instructions,
depending on the
calibre being assembled
Automatic Assembly Control AI and/or Vision System
Automatic winding unit
Automatic amplitude and hairspring control
Connection between
components and
movement using RFID
Feeding unit for simplified assembly
Lost motion control
Each workstation has an independent control cabinet
Each workstation has 2 conveyor belts, a cleaning basket, and a workpiece storage unit
A complete automatic oiling unit for movements and components (see oiling unit facts)
Facts about the oil station
Handling robot with positioning unit
Handling robot with positioning unit
2 rotary tables, each with 2 component holders and 2 movement turning units
2 automatic crown stem positioning devices for time setting and wheel positioning
2 oil robots
5 oil or grease
dispensers and one
each with Epilam per robot
Robot gripper with 3D scanner and vision system
Nozzle setting module
nozzle measuring module
Automatic service station
Caliber-independent in loading, caliber recognition, and positioning
Various automatic loading options (standalone unit)
